Sabo Systems Pvt. Ltd.
Nishatganj, Lucknow, Uttar Pradesh
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EXOTHERMIC WELDING

We are engaged in manufacturing and supplying a wide range of Exothermic Welding to our clients. These products are used to bond together one connecter with other molecularly. The products offered by us are manufactured using high grade raw material which is sourced from the most reliable vendors of the market. These products are manufactured keeping in mind the needs and requirements of our clients. The products that we offer to our clients are easy to handle and can be checked visually. These products are quality checked on various parameters by our experts so as to ensure that we deliver only good quality products to our clients. Offered products are in huge demand and are widely appreciated across the globe.  


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  • EXOTHERMIC WELDING POWDER
  • EXOTHERMIC WELDING POWDER
  • EXOTHERMIC WELDING POWDER
  • +3 EXOTHERMIC WELDING POWDER
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Approx. Rs 2  / Gram Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity1500 Gram
MaterialWelding Powder
Country of OriginMade in India
ColorBlack
BrandSABO
Usage/ApplicationCommerical
Grade StandardTechnical Grade
Packaging TypeCARTON
Packaging SizeAS PER REQUIREMENT
JointALL TYPES
SABO-EXOWELD is used for exothermic welding of copper to copper, copper bonded to copper or copper bonded, MS to copper, etc. Available in all ranges and sizes as per requirement.
Additional Information:
  • Production Capacity: 1000000 gram per month
  • Delivery Time: 1-2 Week
  • Packaging Details: Box
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  • Exothermic Welding Metal Powder
  • Exothermic Welding Metal Powder
  • Exothermic Welding Metal Powder
  • +6 Exothermic Welding Metal Powder
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Approx. Rs 2  / Gram Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity10 Gram
Usage/ApplicationIndustrial
Packaging TypeBox
Packing TypeBox
Automation GradeSemi-Automatic
Material GradeIndustrial

We offer our clients a wide range of Exothermic Welding to our clients. These products are manufactured using high grade raw material. These products are mainly used in bonding in which one conductor/connector gets molecularity bonded to the other conductor/connector. The products offered by us are available at the most affordable rates to our clients. These products are in huge demand across the world.

Listed below are the main features of these products:

• Molecular bonding of copper and other metals can be made
• Current carrying capacity becomes equal to or greater than the conductor
• Will not deteriorate with age
• Withstand repeated faults
• Can be checked visually
• No special skills and labor required
• Never loosen or corrode
• No external power is required for jointing
• Easy to handle
• Transportable

Applications:

• Ideal for all earthing joints, strip joints, solid wire joints, rod joints, cable joints, wire and lug connections, cable and rail joints, continuity bonding and track circuiting, Grounding & bonding and lightning protection in power plants , substations , transmission line , refinery , industrial plant , commercial plants , telecommunication tower , building , housing etc.

Types of exothermic weld metals:

• A type Weld Powder : Used for connections involving all types copper wires, bus bars, steel to steel, rods or grounding rods ( T, X, L, etc.), thermal lugs connections. As per IEEE 837& UL 467 Std. tested, comply ASTM E8M, RDSO spec. RDSO/SPN/197/2008, TI/Spec/OHE/Exothermic bond/010
• B type Weld Powder : Used for making railway signaling bond (horizontal cable end tap to web rail, horizontal cable end tap to head rail, stud tap to web rail), comply AREA & ASTME8M Std. & RDSO spec. no. IRS:S: 103.
• C type Weld Powder : Used for connection with cast iron components.
• CP type Weld Powder : Used for making connection in cathodic protections as per ANSI/ASME B 31.4 / 31.8 Std.

MOQ: 150 gm

 


Additional Information:
  • Item Code: SABO-EXOweld
  • Port of Dispatch: India
  • Production Capacity: 100000 piece per month
  • Delivery Time: 2-4 weeks
  • Packaging Details: Carton
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  • Exothermic Powder
  • Exothermic Powder
  • Exothermic Powder
  • +3 Exothermic Powder
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Approx. Rs 100  / Packet Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity10 Packet
Packaging TypePlastic Box
Grade StandardTechnical Grade
Country of OriginMade in India
Usage/ApplicationCommerical

What is Exothermic Weld ?

Exothermic Weld System is a very effective and cost efficient method of making electrical connections in high quality which includes Large Connection or Small Connection. It is a simple self-contained system that uses the high temperature reaction of powdered copper oxide, aluminum and other required chemical and materials, within a mould to form permanent electrical connections.

What and Which Metal can be Weld through Exothermic Weld Powder ?

The process of exothermic Welding is a method of making electrical connections from Copper to Copper or Copper to Steel and it can join any Metals to Metals like Bronze, Galvanized metals and Stainless steel etc, in which no outside source of heat or power is required.

What is the Process for Exothermic Weld OR How the Metal is Weld by Exothermic Welding?

In Exothermic Weld Process, the following are the steps

Step 1 - The two conductors that is to be joined are placed in the Weld cavity and than the steel disc is located in the base of the crucible in the Graphite Mould.
Step 2 - After the disc is placed in the Mould, AI-Weld Exothermic Weld Powder Material is poured down into Graphite Mould followed by Starting Powder
Step 3 - Some Ignite Powder should also be sparkled on the Mouth of Mould and than ignited by Flint Gun.

The process of igniting the particles creates extremely high heat i.e upto 1400 degree Celcius and produces Exothermic Reaction which also melts the Steel Disc and then the Exothermic Weld Powder flows into the Weld cavity thus filling any available space and completes the Weld. In Weld cavity the molten copper alloy partially melts the conductors. The molten copper alloy gets cooled and forms a fusion Weld which solidify before it is removed from the mould. This entire process takes only upto 10 to 15 seconds to complete. Then the mould is ready for the next Weld after a brief cleaning with a brush. Exothermic Welded connections produce a permanent connection, superior in performance to any known mechanical or pressure type surface-to-surface contact connector. Due to the fact that the connection produced is a molecular bond so an exothermic Welded connection will not loosen and there will be increase in resistance over the lifetime of the installation.

Type of Joints possible from Exothermic Weld:

  • Horizontal Joints
  • Vertical Joints
  • Straight Joints
  • Cross Joints
  • Overlap Joints
  • L shape Joints
  • T shape Joints

According to the customers specification and requirement any shape Joints is Possible through our innovative design of Graphite Moulds.



Additional Information:
  • Production Capacity: 100000
  • Delivery Time: 1-2 Week
  • Packaging Details: Carton box
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  • Graphite Mould for Exothermic Welding
  • Graphite Mould for Exothermic Welding
  • Graphite Mould for Exothermic Welding
  • +4 Graphite Mould for Exothermic Welding
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Approx. Rs 2,500  / Piece Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity1 Piece
BrandSABO
MaterialGraphite
ColorGrey
Density1.68 to 1.85 g / cm3
TypeWelding Equipment
FinishPolished
UsageExothermic Welding

We offer a very vide range of graphite moulds used for exothermic welding. Comes in various sizes based on thickness, type and length of joints.
SABO-Graphite Mould can be used for more than 50 numbers of joint.
For every type and size of joint different graphite moulds are used. Exact sizes of the two metal / conductors for which the exothermic welding is required for selection of the mould and weld metal. Based on the joint size / type exothermic weld powder quantity is decided.


Additional Information:
  • Item Code: EXOTHERMIC-MOULD
  • Pay Mode Terms: T/T (Bank Transfer)
  • Port of Dispatch: INDIA
  • Delivery Time: 2-4 WEEKS
  • Packaging Details: CARTON
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  • Exothermic Clamp
  • Exothermic Clamp
  • Exothermic Clamp
  • +2 Exothermic Clamp
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Approx. Rs 2,500  / Piece Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity01 Piece
Usage/ApplicationExothermic Welding/ Residential & Industrial
Model Name/NumberEXOTHERMIC CLAMP
ColorSteel
MaterialIron
Automation GradeManual
Country of OriginMade in India
Minimum Order Quantity-01 Piece
Material-IronUsage/ApplicationExothermic Welding/ Residential &
IndustrialModel Name/Number-EXOTHERMIC CLAMP
Automation Grade-Manual
Color-Steel

Additional Information:
  • Item Code: SABO-EXOCLAMP
  • Delivery Time: 1-2 WEEK
  • Packaging Details: Carton
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  • Clamp for Exothermic Welding
  • Clamp for Exothermic Welding
  • Clamp for Exothermic Welding
  • +2 Clamp for Exothermic Welding
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Approx. Rs 2,500  / No Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity5 No
MaterialGRAPHITE
Usage/ApplicationEXOTHERMIC WELDING
Country of OriginMade in India
Model Name/NumberSABO-EXOMOULD
BrandSABO
Packaging TypeCARTON

Exothermic mouls clamp is used for holding mould during exothermic welding


Additional Information:
  • Production Capacity: 1000
  • Packaging Details: CARTON BOX
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  • Exothermic Graphite Mould
  • Exothermic Graphite Mould
  • Exothermic Graphite Mould
  • +1 Exothermic Graphite Mould
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Approx. Rs 4,000  / Piece Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity01 Piece
BrandSABO
MaterialGraphite
ColorGrey
Compressive Strength1.68 to 1.85 g / cm3
TypeExothermic Equipment

We offer a very vide range of graphite moulds used for exothermic welding. Comes in various sizes based on thickness, type and length of joints.
SABO-Graphite Mould can be used for more than 50 numbers of joint.
For every type and size of joint different graphite moulds are used. Exact sizes of the two metal / conductors for which the exothermic welding is required for selection of the mould and weld metal. Based on the joint size / type exothermic weld powder quantity is decided.

Additional Information:

Item Code: EXOTHERMIC-MOULD

Pay Mode Terms: T/T (Bank Transfer)

Port of Dispatch: INDIA

Delivery Time: 2-4 WEEKS

Packaging Details: CARTON


Additional Information:
  • Item Code: EXOTHERMIC-MOLD
  • Delivery Time: Within a week
  • Packaging Details: Carton
Yes! I am Interested
REQUEST CALLBACK
  • Exothermic Mold
  • Exothermic Mold
  • Exothermic Mold
  • +1 Exothermic Mold
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Approx. Rs 4,000  / Piece Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity03 Piece
BrandSabo
MaterialGraphite
ColorGrey
Density1.68 to 1.85 g / cm3
TypeExothermic equipment
USED FOR EXOTHERMIC WELDING JOINTS
Additional Information:
  • Item Code: SABO-EXOMOULD
  • Production Capacity: 1000
  • Delivery Time: 1-2 weeks
  • Packaging Details: carton
Yes! I am Interested
REQUEST CALLBACK
  • Graphite Mould
  • Graphite Mould
  • Graphite Mould
  • +4 Graphite Mould
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Approx. Rs 4,000  / Piece Get Latest Price

Product Brochure
Product Details:
Minimum Order Quantity1 Piece
Country of OriginMade in India
BrandSABO
MaterialGRAPHITE
ColorBLACK
Usage/ApplicationEXOTHERMIC WELDING CONNECTION
SABO GRAPHITE MOULD IS USED FOR EXOTHERMIC WELDING CONNECTION
Additional Information:
  • Item Code: SABO-MOULD
  • Production Capacity: 1000
  • Delivery Time: 2 WEEKS
  • Packaging Details: CARTON
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Pawan Agarwal (Director)
Sabo Systems Pvt. Ltd.
Banarsi Complex, Ist Floor, Faizabad Road
Nishatganj, Lucknow - 226006
Uttar Pradesh, India
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