Sabo Systems Pvt. Ltd.

We offer our clients a wide range of Exothermic Welding to our clients. These products are manufactured using high grade raw material. These products are mainly used in bonding in which one conductor/connector gets molecularity bonded to the other conductor/connector. The products offered by us are available at the most affordable rates to our clients. These products are in huge demand across the world.
Listed below are the main features of these products:
• Molecular bonding of copper and other metals can be made
• Current carrying capacity becomes equal to or greater than the conductor
• Will not deteriorate with age
• Withstand repeated faults
• Can be checked visually
• No special skills and labor required
• Never loosen or corrode
• No external power is required for jointing
• Easy to handle
• Transportable
Applications:
• Ideal for all earthing joints, strip joints, solid wire joints, rod joints, cable joints, wire and lug connections, cable and rail joints, continuity bonding and track circuiting, Grounding & bonding and lightning protection in power plants , substations , transmission line , refinery , industrial plant , commercial plants , telecommunication tower , building , housing etc.
Types of exothermic weld metals:
• A type Weld Powder : Used for connections involving all types copper wires, bus bars, steel to steel, rods or grounding rods ( T, X, L, etc.), thermal lugs connections. Meets IEEE 837& UL 467 Std. requirements and comply ASTM E8M, RDSO spec. RDSO/SPN/197/2008, TI/Spec/OHE/Exothermic bond/010
• B type Weld Powder : Used for making railway signaling bond (horizontal cable end tap to web rail, horizontal cable end tap to head rail, stud tap to web rail), comply AREA & ASTME8M Std. & RDSO spec. no. IRS:S: 103.
• C type Weld Powder : Used for connection with cast iron components.
• CP type Weld Powder : Used for making connection in cathodic protections as per ANSI/ASME B 31.4 / 31.8 Std.
MOQ: 150 gm

SABO-EXOWELD is used for exothermic welding of copper to copper, copper bonded to copper or copper bonded, MS to copper, etc. Available in all ranges and sizes as per requirement.

What is Exothermic Weld ?
Exothermic Weld System is a very effective and cost efficient method of making electrical connections in high quality which includes Large Connection or Small Connection. It is a simple self-contained system that uses the high temperature reaction of powdered copper oxide, aluminum and other required chemical and materials, within a mould to form permanent electrical connections.
What and Which Metal can be Weld through Exothermic Weld Powder ?
The process of exothermic Welding is a method of making electrical connections from Copper to Copper or Copper to Steel and it can join any Metals to Metals like Bronze, Galvanized metals and Stainless steel etc, in which no outside source of heat or power is required.
What is the Process for Exothermic Weld OR How the Metal is Weld by Exothermic Welding?
In Exothermic Weld Process, the following are the steps
Step 1 - The two conductors that is to be joined are placed in the Weld cavity and than the steel disc is located in the base of the crucible in the Graphite Mould.
Step 2 - After the disc is placed in the Mould, AI-Weld Exothermic Weld Powder Material is poured down into Graphite Mould followed by Starting Powder
Step 3 - Some Ignite Powder should also be sparkled on the Mouth of Mould and than ignited by Flint Gun.
The process of igniting the particles creates extremely high heat i.e upto 1400 degree Celcius and produces Exothermic Reaction which also melts the Steel Disc and then the Exothermic Weld Powder flows into the Weld cavity thus filling any available space and completes the Weld. In Weld cavity the molten copper alloy partially melts the conductors. The molten copper alloy gets cooled and forms a fusion Weld which solidify before it is removed from the mould. This entire process takes only upto 10 to 15 seconds to complete. Then the mould is ready for the next Weld after a brief cleaning with a brush. Exothermic Welded connections produce a permanent connection, superior in performance to any known mechanical or pressure type surface-to-surface contact connector. Due to the fact that the connection produced is a molecular bond so an exothermic Welded connection will not loosen and there will be increase in resistance over the lifetime of the installation.
Type of Joints possible from Exothermic Weld:

Horizontal Joints

Vertical Joints

Straight Joints

Cross Joints

Overlap Joints

L shape Joints

T shape Joints

According to the customers specification and requirement any shape Joints is Possible through our innovative design of Graphite Moulds.

We offer a very vide range of graphite moulds used for exothermic welding. Comes in various sizes based on thickness, type and length of joints.
SABO-Graphite Mould can be used for more than 50 numbers of joint.
For every type and size of joint different graphite moulds are used. Exact sizes of the two metal / conductors for which the exothermic welding is required for selection of the mould and weld metal. Based on the joint size / type exothermic weld powder quantity is decided.

We offer a very vide range of graphite moulds used for exothermic welding. Comes in various sizes based on thickness, type and length of joints.
SABO-Graphite Mould can be used for more than 50 numbers of joint.
For every type and size of joint different graphite moulds are used. Exact sizes of the two metal / conductors for which the exothermic welding is required for selection of the mould and weld metal. Based on the joint size / type exothermic weld powder quantity is decided.
Additional Information:
Item Code: EXOTHERMIC-MOULD
Pay Mode Terms: T/T (Bank Transfer)
Port of Dispatch: INDIA
Delivery Time: 2-4 WEEKS
Packaging Details: CARTON

SABO GRAPHITE MOULD IS USED FOR EXOTHERMIC WELDING CONNECTION

Exothermic mouls clamp is used for holding mould during exothermic welding